igus medium voltage cable for energy supply systems on crane installations available from stock

The motion plastic specialist igus has developed the new chainflex medium voltage cable CFCRANE.PUR for very long travels, for example in crane facilities. Motor cables of this series are, among others, highly flexible and oil resistant. As a retrofit solution or for special projects, igus offers the new series of cables from stock.

In the crane and material handling sector, installations are increasingly getting bigger and working at an ever-higher dynamics around the clock. This means, in addition to the ever-higher demand for energy, there are rising requirements on the components used, which have to withstand ever-increasing loads all 365 days of the year. For projects of this kind, the motion plastics specialist igus has developed the CFCRANE.PUR series of chainflex cables to compliment the low-abrasion and low-noise roller energy chains. These are particularly suitable for very long travels up to 1,000 metres. The new medium voltage cable CFCRANE.PUR for voltages of 6/10 kV can be used in indoor and outdoor applications due to the special conductor structure as well as the combination of the materials used. The new CFCRANE.PUR has a diameter that is up to 20 percent smaller than conventional motor cables.

Special cable with 36 months guarantee available from stock

These cables of the new series have been developed for bend radii of 10xd moving in e-chains The durability has been proven in the igus test laboratory and is guaranteed by igus, as for all 1,244 chainflex cables available from stock, for a life of 36 months. "If customers urgently need cables for replacing existing systems, they don't have to wait a long time," explains Rainer Rössel, head of the chainflex cables division at igus. "Because, the new cable can be ordered directly from our stock and delivered in the shortest possible time." This is also interesting for special projects, which igus implements through its project engineering team. If, for example, new installations are equipped with energy supply systems in the bulk handling or offshore sector, the igus experts will assist right from the planning stage. Since igus produces energy chains and cables and delivers them from one source, customers can always rely on secure and ready-to-install solutions.

For more information please visit: http://www.igus.in/chainflex/unharnessed-cable

About igus® India

igus® operations in India started in the year 1998 with head quarters in Bangalore. igus offers widest range of products that includes polymer bearings, igubal® Linear Motion Bearings , Plain Bearings and Bushing Accessories etc. which enable them to serve the whole industrial establishments in India from a small work shop to huge industrial establishments.

Igus smart plastics Monitor the operating state of all e-chains with just one module

At the Hannover Messe 2017, igusshowed new and improved products. These included, for example, isense EC.RC, a new system for monitoring e-chains, the optimisedCF.Q module for the intelligent chainflex cables that customers are already using today and the intelligent iglidur PRT slewing ring bearings.

Making production processes easier and more reliable – In order to enable its customers to do this, igus the motion plastics specialist, develops intelligent solutions that warn of potential failure in good time before unplanned and very costly downtimes occur. One year ago, igus presented its first products at Hannover Messe – Due to the considerable customer demand, visitors coming to the stand a year later could now experience the new generation of 'smart plastics'.

Continuous monitoring for safe operation

Including the new isense EC.RC (e-chain Run Control). It monitors the operating status of the e-chains, especially in guide troughs used on long travel applications. Sensors measure and check the position of the energy chain. In this way, the machine is prevented from continuing to operate when mechanical faults occur; meaning that total loss of the chain or an electrical shutdown (for example, due to cable damage) are a thing of the past. In this way the isense EC.RC, like all isense products from igus, guards against any unscheduled machine shutdowns.

Further intelligent motion plastics for diverse applications

Another new product from the smart plastics family is the EC.M module, which is mounted on the moving end of the chain and automatically records its status, i.e. acceleration, speed, temperature and completed cycles. The distance travelled and the remaining service life of the system can be derived from this. igus has also improved theCF.Q module, with which the data of the intelligent chainflex cables are gathered. Due to continuous measurement of the electrical properties, ambient temperature and the number of cycles, a possible failure of the cable is predicted in good time. "Continuous testing in our test laboratory and in customer applications help us to make analysis of the measured values increasingly more precise", explains Michael Blaß, Head of Sales and Marketing e-chainsystems at igus. "Real applications in which we are already using our intelligent products and our chainflex cables include, for example, robot gantries for transportation in automobile factories, where even short unscheduled standstill times result in very large production losses."

One module for many energy chains and cables

Whereas igus presented different isense measuring systems for its linear guides, energy chains and cables last year, the icom communication module, which gathers, and transfers all the values of these systems, was improved at the same time and now communicates mostly without cables. It is even easier to integrate into existing production, one of the reasons being that only a single icom module is needed for several systems. In addition, customers can now connect other manufacturers' data-generating units which monitor status to the icom module. Igus showed live on the stand, how the operating states of all moving e-chains are measured by only a single icom module. In addition, igusshowcased the intelligent iglidur PRT slewing ring bearing, a new member of the smart plastics family. Thanks to an integrated wear sensor, which is mounted in a cut-out niche under the slide elements, the so-called PRT.W sensor ('W' for wear) also measures the abrasion so that replacement of the bearing in good time without an unscheduled machine shutdown can be ensured, thus contributing towards increased security in production.

Know more about this topic at: http://www.igus.in/wpck/18417/N17_01_02_smartplastics

About igus® India

igus® operations in India started in the year 1998 with head quarters in Bangalore. igus offers widest range of products that includes polymer bearings, igubal® Linear Motion Bearings ,Plain Bearings and Bushing Accessories etc. which enable them to serve the whole industrial establishments in India from a small work shop to huge industrial establishments.